Process Expertise for Product Development

Faustel’s 60+ years of knowledge in innovative converting equipment design and manufacturing provides a great starting point for product development. Our Process Development & Technology Center can help critical development projects move forward without affecting your production schedule, while keeping within your budget.

Technology Center Main Pilot Line Specifications

COAT:		CURE/DRY:
Multi-Function:	24+ Modes; 5 Slot Dies, 30 Rolls,	Inert UV Dryer:	Nitrogen Purged
	5 Driven Rolls, 6 Supply Pumps,		3 x 150 – 600 Watts/in
	Wet Bond Laminator, Hot Melt	Post Cure UV:	3 x 150 – 600 Watts/in
Slot Die Options:	Fixed & Adjustable Lip	Electron Beam:	80 – 150 kV; 3,940 Mrad ft/min
Corona Treatment:	30-46 Dynes		Chilled Backing Drum
		Floatation/Idler Dryer:	60 ft (18.3 m) with 6 Zones


CONTROL:		LAMINATE:
Web Speed:	10 – 2000 ft/m (3 – 610 m/min)		90 PLI Wet & Dry Bond
Web Width:	6″ – 24″ (150 – 600 mm)		Independent Nip Pressure
Core Sizes:	3″ & 6″ (76 & 152 mm)		Oil Heated Max 480° F

	COAT:
	Multi-Function:	24+ Modes; 5 Slot Dies, 30 Rolls,
		5 Driven Rolls, 6 Supply Pumps,
		Wet Bond Laminator, Hot Melt
	Slot Die Options:	Fixed & Adjustable Lip
	Corona Treatment:	30-46 Dynes


	CURE/DRY:
	Inert UV Dryer:	Nitrogen Purged
		3 x 150 – 600 Watt/in
	Post Cure UV:	300 x 150 – 600 Watt/in
	Electron Beam:	80 – 150 kV; 3,940 Mrad ft/min
		Chilled Backing Drum
	Floatation/Idler Dryer:	60 ft (18.3 m) with 6 Zones


	CONTROL:
	Web Speed:	10 – 2000 ft/m (3 – 610 m/min)
	Web Width:	6″ – 24″ (150 – 600 mm)
	Core Sizes:	3″ & 6″ (76 & 152 mm)


	LAMINATE:
		90 PLI Wet & Dry Bond
		Independent Nip Pressure
		Oil Heated Max 480° F

Pilot Line Specs

Faustel strives to make equipment acquisition transparent and efficient, which is why we provide the exact specifications of our pilot lines below.

GEARED SPEED RANGE	10-2,000 FPM (3-600 m/min)
WEB WIDTH RANGE	6″-24″ (150 mm-600 mm)
FLOTATION/IDLER DRYER	60′ (18.3 m) with 6 zones Velocity 1,000-10,000 fpm (305-3,050 m/m)
CONVECTION AIR TEMPERATURE	600°F (315°C) maximum
CORE SIZES	3″ & 6″ (76 mm & 150 mm)
ETCHED CYLINDERS	Tri-helical and Channeled (various)
CORONA TREATMENT	30-46 Dynes
INERTED UV DRYER	Nitrogen purged 3 x 150-600 watts/inch adjustment
POST CURE UV DRYER	3 x 150-600 watts/inch adjustment
ELECTRON BEAM	80 kV-150 kV; 3,940 Mrad ft/min (1,200 Mrad m/min) Cross-Web Uniformity ±7.5% Chilled Backing Drum

For more information on Faustel’s Pilot Line Specifications and capabilities, connect with an engineer via our Contact portal.

Looking for a custom solution?
Contact one of our sales engineers today!

Get in Touch

Process Expertise for Product Development

Technology Center Main Pilot Line Specifications

COAT:

CURE/DRY:

CONTROL:

LAMINATE: